Location: 14727 Laplaisance Road - Monroe
Concrete Contractor: B&B Concrete Placement
Concrete Supplier: Messina Concrete, Inc.
Prime Contractor: FCL Builders
Design Engineer: IC Designs/Harris Architects
Project Owner: InSite Real Estate
InSite Real Estate, a prominent player in the real estate sector, recently acquired a vast 97.82-acre site and entered into a long-term lease agreement with a leading automotive manufacturer. The collaboration led to the development of an impressive single-tenant build-to-suit packaging and warehouse facility.
The centerpiece of this project is a colossal building spanning 1.1 million square feet, with interior slabs boasting an impressive thickness of 8 inches. What sets this construction apart is the meticulous selection of materials and the utilization of an optimized aggregate mix with two coarse aggregates. This choice minimizes common challenges such as shrinkage, curling, and creep, ensuring durability and longevity.
The interior concrete, totaling around 27,000 cubic yards, was sourced and shipped from a single location with the convenience of having two concrete plants on-site. Additionally, approximately 9,000 cubic yards of exterior concrete further contribute to the structural integrity and aesthetics of the facility.
Executing a project of this magnitude demands a carefully orchestrated construction process. With approximately 23 pours, each averaging 1100 cubic yards per placement, the team maintained a remarkable pace of 220 cubic yards per hour. The utilization of a laser screed, and in some instances, two laser screeds simultaneously, showcased B&B’s commitment to precision and efficiency. The incorporation of sheet steel mesh on chairs during the placement added an extra layer of reinforcement.
The intricacies of the project are highlighted by the frequency of placements, occurring two to three times a week. This demanding schedule necessitated meticulous planning to ensure a "Just In Time" delivery of materials, a critical factor in achieving success. The logistical intricacies of such a vast project underscore the level of coordination and organization required for seamless execution.
Beyond the sheer size of the project, what truly sets it apart is the relentless dedication of labor hours. The collective effort and unwavering commitment to making this venture a success were challenges of their own. The skilled workforce involved in this project faced a daunting task, yet their dedication and expertise played a pivotal role in overcoming obstacles and achieving a remarkable outcome.
InSite Real Estate's recent venture stands as a testament to the potential of strategic real estate investments and effective collaborations. The precision in material selection, the complexity of the construction process, and the logistical challenges overcome showcase the company's capability to undertake and successfully complete projects of immense scale. This achievement not only adds a significant landmark to the real estate portfolio but also sets a standard for excellence in the industry.
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